Resources & Means

Gearbox Repair and Refurbishment

  • Gearbox and Gear Repair
  • Incoming Inspection Report;
  • Assembly Report;
  • Repair Report;
  • Functional Test Report;
  • Remote Visual Inspection Report (After Functional Test Conclusion).

2 YEAR REPAIR WARRANTY

Gearbox

HANSEN EH801L-31 BNC
HANSEN EH55G21S-BN-50
HANSEN EH801AL21-BN
LOHMANN STOLTERFOHT GPV 300S
LOHMANN STOLTERFOHT GPV401S
BOSCH REXROTH GPV 451S
WIND POWER TRANSMISSIONS  E-1600 - Eco80
WIND POWER TRANSMISSIONS  E-1600 – Eco74
WINERGY PEAS 4280.x
WINERGY PEAC 4280.x
WINERGY PEAB 43902
WINERGY PEAS 4395,2
SANTASALO PLH-3101G
SANTASALO PLH-3121G

Mechanical Elements Repair, Maintenance and Manufacture

We have a new factory, with an area of 5.500m2 covered.

Main Activities:

  • Gearbox Repair;
  • Main Axes Repair;
  • HUBS Repair;
  • Machining Services;
  • Gear Manufacturing;
  • Mechanical Elements Repair;
  • Product Development;
  • Quality Control;
  • HVOF Coatings.

Capabilities:

  • Laser Cladding;
  • Superficial Temper;
  • HVOF;
  • Thermal Spray;
  • CNC Machining Centers;
  • Milling;
  • Interior Rectification;
  • Exterior Rectification;
  • Tailors;
  • Turning Centers.

Three-dimensional HVOF

Laser Cladding

Gears Repair and Manufacturing

For gear repair and manufacturing we have the following equipment:

Gear Rectification

Interior Rectification

Quality Control

We perform quality control with the following equipment:

  • Klingelnberg PNC200;
  • Three-dimensional CNC Coord6;
  • Three-dimensional CNC DEA GHIBLI;
  • Faro Laser Tracker;
  • Faro Mesuring Arm.

Three-dimensional CNC DEA GHIBLI

Faro Laser Tracker

Gearbox Functional Test

Testbed for Gear Boxes (Multipliers) up to 750kw.
Testbed for Gear Boxes (Multipliers) up to 2.0Mw.

MAIN FEATURES:

  • Programming the Duration of the Test;
  • Programming Acceleration Climbs;
  • Temperatures Registration;
  • Vibrations Registration;
  • Lubricant Purity Degree Registration;
  • Adjusting the Load/Resistance.

Testbed Control Panel

Three-dimensional CNC COORD6

Remote Visual Inspection

In SERMEC WIND POWER we have skilled technicians, experienced and specialized, and also advanced equipment for Videoscopy/Endoscopy of WTG Multipliers.
They are made with General Electric Evarest XL G3 VideoProbe® that is able to decrease the time needed for carrying out the inspection, while maintaining image quality and the efficiency of the operation.

Videoscopy with General Electric Evarest XLG3

Vibration Analysis

In SERMEC WIND POWER we have qualified personnel in accordance with ISO 18436 standard and ASNT SNT-TC-1A. The software equipment used is Brüel & Kjær.

Our Services Include:

  • Vibration Measurement and Analysis for Diagnostic and Malfunctions Detection and Troubleshooting;
  • Control and Monitoring Contracts for Engine Parts Vibration.

Vibration Analysis

Alignments

To provide these services we rely on our Laser alignment equipment, Pruftechnik and Rotalign Ultra, as well as on our qualified and experienced technicians.

Pruftechnik and Rotalign Ultra

Thermography

Our thermography services are performed by technicians certified by ITC - Infrared Training Center and credited by the International Electrical Testing Association, NETA.
We are equipped with the latest generation FLIR devices.

Thermography

Reverse Engineering

We have human and computer means for projects development (gearboxes, foundry parts, casting pieces, etc.).

Reverse Engineering 1

Reverse Engineering 2